Controlled Layer Thickness
Spray-applied insulation systems require a specified layer thickness matched to the formulation and thermal-performance requirements.
Water-Mixed Formulations
Dry aerogel powder. Water-mixed application possibilities.
We manufacture aerogel as a dry powder, not a ready-made liquid product. The powder can be mixed with water for suitable applications. Work with our team to review the preparation and performance requirements for your project.
Application-Led Material
A dry product prepared at the point of use.
We can work with your project team to explore a suitable water-mixed use of the powder. Confirm the mixing instructions and any additional formulation needs for the intended application. Water ratio, thickness, surface preparation, curing and the complete system affect the result.
Core Characteristics
Design priorities for water-mixed formulations.
Spray-System Integration
Match the formulation's consistency, working time and particle loading to suitable spray equipment.
Weight & Space
Balance material weight and applied thickness against your insulation targets, using finished-system performance data.
Moisture & Durability
Select binders, finishes and substrates using water-resistance, adhesion and durability evidence for the complete formulation.
Formulation & Application
The water-mixed system must be validated as a whole.
Mixing powder with water does not establish suitability for every use. Review the intended application with our team and validate the preparation, working time, equipment, drying, adhesion and performance on the actual substrate.
Water Ratio
Confirm the approved powder-to-water ratio for the intended application.
Mixing & Consistency
Confirm the mixing sequence, working time and application consistency.
Film Build
Define workable wet and dry thickness for the intended application.
System Testing
Validate adhesion, durability and thermal behaviour on the actual substrate.
Potential Customer Pathways
Flexible application routes across buildings and industry.
Explore these formulation routes with our team. Suitability is assessed for your formulation, substrate, environment and required standard.
Controlled-thickness insulating layers
Spray-applied insulation systems
Industrial surfaces and equipment
Walls, roofs and façades
Pipes and specialist components
Custom product development
From Powder to Formulation
From formulation concept to a validated applied system.
Define the Substrate
Identify surface type, condition, environment and service temperature.
Prepare With Water
Validate the mixing ratio, sequence, consistency and working time.
Trial the Application
Evaluate spray application at the specified layer thickness, including coverage, curing and adhesion.
Test the Full System
Validate the finished application against the required performance criteria.
Technical Documentation
Request powder and formulation information.
Request material availability, approved technical information and handling guidance for your application. Our team can discuss the formulation requirements and evidence relevant to your finished system.
Product Enquiry
Tell us about your proposed application.
Provide the substrate, intended use, application method and target performance so the appropriate team can review the opportunity.
Proposed use or system type
Spray method and required layer thickness
Substrate and environment
Target thickness and performance